How to change aluminium mesh fly wire?

lin27

Hi everyone,

 

I have an old security/fly screen door at home and I’d like to replace the mesh myself. The current mesh is quite fragile, and I’m thinking of upgrading it to aluminium mesh for better durability (we also have a dog, so I need something stronger).

 

The mesh on my door is held in place with metal strips and pop rivets, not the usual spline-and-roller type. My questions are:

 

1. What’s the best way and tools to remove the old mesh and rivets without damaging the frame?

2. Do I need to pre-drill holes in the aluminium mesh itself?

3. Any tips on keeping the mesh tight and even while fixing it back with rivets?

Thanks.

 

MitchellMc

Hi @lin27,

The easiest way to remove the old mesh is to drill out the rivets holding the strips in place. A 3mm drill bit is normally about right for this. Just drill into the centre of each rivet head until it releases, then you can push the rest of the rivet through. The strips will then lift off and the old mesh can be taken out.

 

If you are using aluminium mesh, you will need to make small holes where the rivets go so they can pass through the mesh and secure the strips back onto the frame. Most people either drill through the mesh with the bit as they go or carefully poke a hole at each point.

 

To keep the mesh tight and even, clamp or tape it in place before refitting the strips. Work from one side across to the other, fixing one rivet at a time, so you can pull the mesh straight as you go. A few spring clamps or masking tape really help to hold it steady while you set the first rivets.

 

Please let me know if you have any questions.

 

Mitchell