Hi Workshop community,
I’m seeking some guidance on a challenging waterproofing and surface repair project for our external suspended concrete terrace.
Context / Background:
We currently have an active water leak coming through this terrace and into the lounge room directly underneath. To investigate, we have just pulled up all the marine carpet that was covering the area (put down by the previous owners).
Longer-term, we plan to build an extension over this space, but for now, we need to waterproof the terrace to protect the slab, stop the water seeping into the house, and make it a usable, trafficable painted surface.
Pulling up the carpet revealed a bit of a mess (see attached photos):
• There is a green layer (looks like carpet glue).
• Then there looks to be a cement/tile screed layer underneath the green glue, but large chunks of it have shattered and come away with the carpet. I think it’s screed because it’s different thicknesses and it breaks apart pretty easily
• Then there are strange light blue/turquoise spots where the screed has bubbled up and failed completely. I suspect this might be moisture coming up from the suspended slab below? The slab below has pebblecrete by the looks of it.
• I also found a piece of what looks like steel reo sticking up through the surface.
I want to do this right so I don't trap moisture in the slab. I've broken down a plan into a few steps and would love your product recommendations and advice.
My Questions:
1. Surface Prep & Glue Removal:
There is green residue all over the terrace (a mix of old glue for the marine carpet that was applied). Does this need to come up completely down to the bare concrete or tile screed before I can do any repairs or apply new waterproofing? If so, what is the best method or product to remove it?
2. Treating the 'Blue Spots' and Moisture:
You can see light blue patches where the screed has bubbled and failed. Assuming this is moisture in the slab, how should I best treat these specific spots to stop the moisture before I put anything new down? Is an epoxy moisture barrier required here?
3. Filling the Screed Gaps:
As you can see, large sections of the old screed layer have come up, leaving deep gaps. Once the moisture areas are treated, what is the best patching/leveling compound to fill these gaps and make the floor level again so it's ready for waterproofing?
4. Exposed Rebar:
There is a piece of metal reo sticking up. My plan is to grind it down flat. Once ground, what should I use to treat it (rust converter?) and patch over it so it doesn't rust internally and create a new leak?
5. Waterproofing and Topcoat:
Once the gaps are filled and the surface is prepped, the idea is to paint on a waterproof solution over the entire terrace. What is the best exterior, trafficable waterproofing membrane for this? And what should I paint on top of that to give it a bit of grip/anti-slip so it's safe to walk on?
Any advice on the proper sequence of events and products would be incredibly helpful.
Thanks in advance!