Multi-functional, flip-top workbench

Mitre Saw, Table Saw, Flip-Top Workbench

My old workbench, as good as it's been over the past 12 years needed a revamp which was the inspiration for this project. I wanted a workbench that incorporated a table saw as well as a mitre saw with the ability for the mitre saw to be flipped and stored underneath the bench when not in use which frees up space on top of the workbench. All materials apart from the wheels were purchased from Bunnings.

Materials

90mm x 35mm MGP10 Pine: https://www.bunnings.com.au/90-x-35mm-framing-mgp10-untreated-pine-2-7m_p8030057
17mm Formply: https://www.bunnings.com.au/ecoply-2400-x-1200-x-17mm-f14-formrite-formply_p0390072
Heavy Duty Drawer Slides: https://www.bunnings.com.au/goliath-heavy-duty-drawer-slide-pair-500mm_p4020990
90mm Cup Head Bolts: https://www.bunnings.com.au/zenith-m10-x-90mm-hot-dip-galvanised-cup-head-bolts-nuts_p2443937
Wheels: https://www.richmondau.com/product/workbench-castors-kit-quick-release-mounting-plates-wbc002set/
25mm x 25mm angle brackets: https://www.bunnings.com.au/zenith-25mm-stainless-steel-angle-bracket-4-pack_p3961881
42 x 19 DAR Pine: https://www.bunnings.com.au/42-x-19mm-1-8m-dar-pine-premium-1-8m_p8401457

Tools

Dewalt Table Saw: https://www.bunnings.com.au/dewalt-254mm-2000w-corded-table-saw-dwe7491-xe_p0274900

Dewalt Mitre Saw: https://www.bunnings.com.au/dewalt-305mm-1675w-dual-bevel-slide-compound-mitre-saw-dws780-xe_p0497406

Makita Circular Saw: https://www.bunnings.com.au/makita-185mm-7-1-4-circular-saw-5007nk_p6320431

Makita Cordless Drill: https://www.bunnings.com.au/makita-18v-brushless-hammer-driver-drill-kit-dhp484sfe_p6240427

Makita Jig Saw: https://www.bunnings.com.au/makita-450w-d-handle-jigsaw-4329_p6240425

Macsim Clever Tool:

Irwin Quick Clamps: https://www.bunnings.com.au/irwin-300mm-medium-quick-grip-duty-bar-clamp_p5860115

Steps

Step 1

Build the bottom frame:

Bottom Frame 2 copy.png

Step 2

Attach the legs:

IMG_2482 copy 2.png Leg 4 copy.png

Step 3

Attach the top frame to the legs:

Top Frame 1 copy.png Top Frame 3 copy.png

Step 4

Build the frame for the table saw:

Image WW copy.png Image ZZ copy.png

Step 5

Attach the benchtop:

Image P copy 2.png Image R copy 2.png

Step 6

Build the flip top:

IM 10 copy 2.png Platform set up 1 copy.png Platform Setup 3 copy.png

Step 7

Here's a couple of photos of the completed bench:

Step 8

Just a quick 15 second clip of the bench in action!

Step 9

Step by Step Video on How to Build the Workbench complete with Plans and Resources:

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Comments

JacobZ

Hi @DIY4Knuckleheds,

I've got to say, I'm envious that I don't have the space for one of my own.

The attention to detail is remarkable. That little return you put in to conceal the end grain really shows the level of perfection you were striving for with your workbench.

I've seen some pretty impressive workbenches in my time, and this one is right up there with the best.

I am sure it will serve you well and be a part of many fantastic projects in the future.

Thank you for sharing.

Jacob

P.S. Love the dad joke.

DIY4Knuckleheds

https://www.workshop.bunnings.com.au/discussion/comment/53959#Comment_53959

Thanks Jacob....glad you liked it mate 👍😁🇦🇺

Dave-1

Good afternoon @DIY4Knuckleheds

Oh man, thats a dream job! "I want one" as soon as I sw the flip top it was "No way!"

Love the finishing detail and the solidness of the bench. Should have known how well it would be made as soon as I saw the name 🙂

Well done and yeah, I would buy that for sure!

Dave

DIY4Knuckleheds

https://www.workshop.bunnings.com.au/discussion/comment/55046#Comment_55046

Thanks Dave....glad you liked it mate 👍

RDBuild

As a follower of @DIY4Knuckleheds on You Tube & obviously via the Bunnings Workshop Community, love this project of his. His videos are so good for us basic DIYer's and this is exceptional. And yes, if you haven't followed him on You Tube, then do so, even if its just for the Dad jokes....

Leon

@DIY4Knuckleheds

Hey mate, that is an awesome project and I would love to build it for myself. Do you have any plans available, and if so, how do I get them??

JacobZ

https://www.workshop.bunnings.com.au/discussion/comment/55102#Comment_55102

Hi @Leon,

Allow me to tag @DIY4Knuckleheds so he is notified of your question.

You might like to check out his YouTube channel. There might be something there that will answer your question.

Jacob

DIY4Knuckleheds

https://www.workshop.bunnings.com.au/discussion/comment/55099#Comment_55099

😂......Glad you can tolerate the eye rolling, poorly executed dad jokes mate 😂 Appreciate the feedback too 👍👍

DIY4Knuckleheds

https://www.workshop.bunnings.com.au/discussion/comment/89797#Comment_89797

I just messaged Leon mate. Thanks for pointing him in the right direction 👍😁

Leon

https://www.workshop.bunnings.com.au/discussion/comment/55102#Comment_55102

Thanks Shane,

I have purchased your plans and will get started as soon as the weather warms up, no temperature control in my workshop/2-car garage.

Thanks again for the inspiration. I have been toying with this idea for some time, and your project fits the bill perfectly. I may have to adjust some of the dimensions as I have a Makita Table saw and I will be upgrading my Compound Mitre saw to a new Bosch model.

Thanks again

Leon

DIY4Knuckleheds

https://www.workshop.bunnings.com.au/discussion/comment/89800#Comment_89800

No worries at all mate.....hope it goes well 👍

trib

This is pretty much the exact workbench I want for my place. I really appreciate the effort you've gone to here, @DIY4Knuckleheds. I've followed the bouncing ball to your plans and such, so I might even get this built before Christmas!

Steve C

JacobZ

https://www.workshop.bunnings.com.au/discussion/comment/55117#Comment_55117

Hi @trib,

Welcome to the Bunnings Workshop community, it is fantastic to have you with us.

Check out the Youtube video, in particular the description. I'm sure you will find some answers there.

Jacob

DIY4Knuckleheds

https://www.workshop.bunnings.com.au/discussion/comment/55117#Comment_55117

Thanks mate....glad you liked it and all the best with the build 👍😁

SyedAhmed

Hey Shane,

Love this bench and the little nuances that take it up a notch (potential pun intended!).

I have a couple of somewhat-related questions:

You built a folding / wall-mountable workbench a couple of years ago which I thought was also fantastic. That bench looks like it doesn't get used much at the moment based on all the decorations and items currently resting on it. What was your experience using it, and perhaps for not using it as much anymore? Did that factor into building a more substantial bench that I'm assuming can't be stored away?

DIY4Knuckleheds

https://www.workshop.bunnings.com.au/discussion/comment/55885#Comment_55885

G'day Syed,

Glad you liked the Flip-Top Bench mate 👍 In relation to the Wall Mounted Bench, it's an absolute little ripper.....works like a charm. I built that one purely for a video that l wanted to make which is why l don't actually need it.....hence the decorations over it 😂

Cheers 👍

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