Hi Bunnings community,
I am in the planning stage of a 50sqm Merbau low-level deck located next to our pool. 30sqm of the deck will be under the awning, protected from weather, and attached to the property with a 90x45 stringer/ledger board at 60cm intervals with M10x120 masonry anchors. The finished level of the deck will be 40-50cm from the ground, which is garden soil. Deck boards will be 140x19 Merbau at random lengths.
So, our challenges, (and also our questions for the community);
- The deck under the awning will carry 4 pieces of glass pool fence 1800x1200 in size, each 70kg including spigots. Even though the total of 280-300kg extra weight will be spread approx. 7.5m, I think this is still a considerable weight. Based on the span tables, (Thanks to @EricL who shared them on the https://www.hyne.com.au/article/common-product-span-tables), I worked out most of our bearer sizes as double 140x45 with 1400-1460mm spans.
- In fact, according to the ref table from Hyne on that link, even a single 140x45 could support a span up to 1400mm if I'm not mistaken; however, considering the notes I mentioned on my drawing as per bearer, I preferred to over-engineer my bearers due to various considerations such as the live and dead loads expected on the deck, as well as the moisture exposure from the ground.
- Using 2 x 140x45 H3 Bearers will leave only 20cm clearance between the underside of the bearer and the ground. Considering cross-flow ventilation will be insufficient as the deck is very close to the ground and also surrounded by the pool and deck steps on the sides, (plus I use wide deck boards); I plan to use galvanised post anchors fixed into the wet concrete rather than using 100x100 H4 timber posts.
- Footings 20cm in diameter and 50cm deep for Pryda 300x90mm M10 Full Stirrup Post Anchor at every 1400mm should give enough foundation I believe. Once the bearers are in their positions, attaching the Stirrup anchors to the bearers, then pouring the dry concrete mix from the bag into the hole, and adding water is my way of thinking if I am not missing anything.
- For the joists, I considered 90x45 at every 45cm as usual.
- To mitigate the subfloor ventilation issue to a degree, I will consider 8-9 mm gaps between the deck boards instead of 7mm, which is the minimum requirement as mentioned on the SpecRite brochure.
- We think of a double board picture frame around the deck. This will be a challenge for the curved edges next to the pool, so, I will decide about it when the deck comes to that stage. If you have any suggestions on this I would be happy to hear.
- In terms of the breaker board in the middle, which would be necessary if the deck was a composite deck as the overall length is 11m; I am not sure if this is the general practice for timber decks too. I believe using a breaker board can be a best practice in either case but I am not sure if this is technically required. If not required, I am happy to ignore it.
- Lastly, what is the common practice for attaching the joists to the bearers? I used Triple Grip, Unitie, and Multigrip in the past on different occasions, but for decking, I am planning to use Multigrip (Pryda Multigrip 100 x 35mm) for joist-to-bearer connections as the same product enables left or right installations. Any comment on this would be nice. (ref: https://www.bunnings.com.au/pryda-multigrip-100-x-35mm_p1072509)
- Using joist tape, https://www.bunnings.com.au/cagroup-50mm-x-20m-bearer-protector-g-tape_p0224655; and protection for the bearers will also follow at the later stage as usual.
- In regards to bearer protection, I am not sure what bitumen rubber protection I should use. I have multiple options and interestingly, all these options are from the same company, Bondall. Has anyone used these options and been able to make a performance comparison? The first two items seem timber-oriented, and the last two are more general use, I think.
Monocel In-Ground Timber Protector: https://www.bondall.com/water_proofing/monocel-in-ground-timber-protector/
In-ground timber protector: https://www.bondall.com/water_proofing/bondcrete-in-ground-timber-protector/
Betta Bitumen Rubber: https://www.bondall.com/water_proofing/betta-bitumen-membrane/
Bondall Bitumen Membrane: https://www.bondall.com/water_proofing/bondall-bitumen/
Certainly, there should be some performance differences between these products. These products, including many other brands, are available in Bunnings.
Can I please get your opinion/suggestions about the technical aspects of the deck, and whether anything can be designed differently? Any heads-up based on your experience would be good to know.
I’ve done many DIY projects in the past, including a full kitchen, laundry, laminate flooring, multiple sheds, etc; so I am very familiar with many projects but had no chance to do a deck so far. I consider the planning half of the job, so I prefer to spend time on this before jumping into the action.
Thank you!


