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DIY repair on a vacuum cleaner circuit board

Walter
Moderator
Moderator

DIY repair on a vacuum cleaner circuit board

A mate had a short circuit on his Shark Navigator vacuum cleaner. We spent some time trying to get a local electrician to do a board level repair, but couldn't find anyone to do it. We called the Shark people and their solution was to trade the whole unit in and they would sell him a new one, because they don't have the parts.  Since this was 6 years old, I said we aren't going to lose anything by me trying (and I've said elsewhere, I'm not a handyman).

 

I knew it was a relay and diode that had blown, as I could see it, and using a multimeter I could see all of the other parts were ok, and all of the circuit paths were fine.

 

So I watched a few Youtube videos on circuit board repair (I've never done this before, and was convinced I was likely to make it worse - I'm OK at makiing a circuit), and I desoldered and removed the broken bits:

burnt board.jpg

You can see the burned bit.  Underneath, the copper had been ruined at these spots this was my big fear at repairing, because scraping the circuit to expose more copper wasn't something I was confident at doing- I've ruined circuit boards before by using too much heat.  But I did it. In this photo you can see the broken copper:

bottom of circuit.jpg

Cleaned the burned bits with isopropyl alcohol.

The diode was a standard 1N4008 (and I have about 100 of them) so that was easy to solder in.

The relay was $7.95 locally bought.

cleaned circuit.jpg

 

Here's the fixed circuit so you can see my soldering:

soldered.jpg

 

Finished:

finished.jpg

 

and it all works.  About 2 hours taking it apart, fixing and putting it back together.  $7.95 versus $400.00? No contest:grin:

 

 

 

MikeTNZ
Established Contributor

Re: DIY repair on a vacuum cleaner circuit board

Nice work!,

Appliances like this aren't usually made to be repaired easily, even opening them up can be quite a task.

As an electrician/ electrical technician in my day job, I fix a lot of stuff like this for friends and family during the weekends.

It seems strange how the relay and diode were affected, normally what happens is the bridge rectifier short-circuits and blows the fuse.

 

Cheers,

Mike T.

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Jason
Community Manager
Community Manager

Re: DIY repair on a vacuum cleaner circuit board

Hi @MikeTNZ,

 

Just wanted to extend an overdue but very warm welcome to the Workshop community. It's brilliant to have you join us as you obviously have a wealth of knowledge and experience to share. I trust you will also get some inspiration for your projects from our clever and creative community members. 

 

Please let me know if you ever need a hand getting the most from the site. I am always happy to help.

 

Thanks again for joining in the discussion on Workshop. We look forward to seeing more of your posts soon.

 

Jason

 

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