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Ford Falcon door hold repair

Noyade
Home Improvement Guru

Ford Falcon door hold repair

Old Car.

Old man.

 

The lower mounting on the right hand side back passenger handle - shattered.

Disassembled it. The fiberglass repair(?) is not mine.

Previous owner?

Or how they made them back then? Dunno.

 

I do now know the plastic quality back then (2005) was awful...

 

Pull Handle.PNG

 

20250521_123458.jpg

 

The top mounting was intact...

Again more fibreglass.

 

20250521_132625.jpg

 

 

 

 

Noyade
Home Improvement Guru

Re: Ford Falcon door hold repair

I couldn't remove the stem without shattering it more. It was like pinching a violet crumble with long nosed pliers.

Eventually I managed to grab it from the underside by loosening the door panel.

I tided up the shattered end of the handle and managed to adhere a large washer cut to fit - over the large shattered hole.

 

20250521_123414.jpg

 

 This was how the door mounting then looked...

 

20250521_130715.jpg

Noyade
Home Improvement Guru

Re: Ford Falcon door hold repair

I played with cardboard templates to cut a piece of sheet metal to fit the above.

But not too big and be visible.

 

20250521_123404.jpg

Noyade
Home Improvement Guru

Re: Ford Falcon door hold repair

Nut rivet - 6mm steel variety.

Pre-drilled pop-rivet holes.

 

20250521_130754.jpg

 

Carefully positioned and attached. In the end I only needed two points for a really strong grip.

 

20250521_132345.jpg

Noyade
Home Improvement Guru

Re: Ford Falcon door hold repair

Handle re-positioned and 6mm bolt attached using another smaller washer.

 

20250521_134822.jpg

 

 

Noyade
Home Improvement Guru

Re: Ford Falcon door hold repair

Done.

Feels very firm.

See what the future brings. Probably the top will fracture next.  🤔

Cheers!

 

20250521_134840.jpg

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