Tools and method for cutting shelves for inside cupboards

[alibee]

Hi,

I want to add a few extra shelves inside my linen press, kitchen cupboards and my walk in wardrobe. I have a number of scraps of Custom Pine 16mm White Matt Carcass Particle Board MR as well as some pieces of Particleboard from Ikea furniture sitting around. What tools would I need to cut the particle board to size? 

I'd been thinking about getting a jigsaw for the project but I'm not sure if this is the best tool for the job.

I'm not concerned if the shelves don't look perfect, given they'll be inside cupboards but do need the cuts to be fairly accurate so they fit snugly into the cupboards. I've not had a heap of experience with power tools and other than cutting shelves to size I can't imagine I will need a saw for much else as I live in an apartment.

Thanks.

[EricL]

Hello @alibee 

I propose using a standard handsaw for your project such as the Bahco 550mm Hardpoint Hand Saw. It has excellent reviews and is affordable, plus it is easy to control and has a reasonable length. Now the cutting may take a while with a handsaw, but you will have total control, and corrections can be implemented anytime during the cut. The trick is to take your time and cut on the line. Keep the rhythm steady and don't rush the cut.

The other tools you'll need are a tape measure, ruler or a Craftright 300mm Combination Square, plus a pencil. You'll need a table to cut on and a Craftright 300mm 2 Piece Quick Action Clamp to hold the timber in place. My best advice is to double check your measurements, mark all the timber with a cutting line and cut them slowly one at a time. Because you don't forsee any other future projects coming along these basic tools will get you going. 

Let me call on our experienced members @Dave-1, @Nailbag and @AlanM52 for their recommendations 

Please remember to wear personal protection such as gloves, goggles and a mask.

If you need further assistance, please let us know.

Eric

[AlanM52]

Hi @alibee,

Follow @EricL's sawing recommendations and will add 'Let the saw do the work'.

You did not ask about installing the shelves but for that particular job I will mention my preferred method because it links back to you concern about a snug fit - use shelf supports AKA shelf pins. To reduce effort and errors only layout and mark the two pin hole locations on one side, then transfer all that in one action over to the other side using something from the kitchen - greaseproof paper.

When you cut the shelf slightly favor the inside of the marked cut line so when you pop the shelf in and let it drop on the self pins there will be a small amount of play - that's OK. That method should also cover you for any top to bottom width variations.

Cheers